Unfortunately I can not for the life of me get the track segments to align perfectly.
This is as close as I’ve been able to get it.
Is this something I must get absolutely correct?
When I attempt to roll the gantry over this section it requires quite a bit of force (and I assume I’m providing much more force than the motors will be able to [or even should]).
Is anyone else experiencing this problem during assembly?
I advise you to try to align a little more, mine also made the difference I decided to change the sides of the profile, although they are totally geometric the cut leaves small variations.
When aligning as much as possible, carefully sand only the slot junction in V-slot where the wheel passes. Only to remove burrs and make the surface as linear as possible
I’m pretty sure that this misalignment will damage your wheels and cause movement errors.